天然气管道阀门安装前管理
Management of valves for natural gas pipelines before installation
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摘要: 为保证在天然气管道上安装的阀门能够安全操作和运行, 结合现场对阀门故障原因的分析及阀门自身的结构特点, 探讨了阀门在安装前的储存和维护工作的重要性。基于天然气站场处理故障阀门的现场工作经验, 从阀门的全过程管理理论出发, 要求在管控中严格遵守操作规程和养护方案。为杜绝阀门“跑、冒、滴、漏”等安全隐患, 分析了阀门结构和易损部件的故障形式, 对阀门在安装前储存中的不正确做法进行了实例说明, 并提出阀门安装前储存的指导意见和一系列应该进行的检查项目, 以确保阀门的安全运行。Abstract: To ensure safe operation of valves installed on natural gas pipelines and with consideration to causes of valve failures and structural features of these valves, the importance of storage and maintenance of valves before installation have been analyzed. With consideration to rich field experiences in handling of valve failures in gas compressor stations, it was required to strictly follow proper operation and maintenance programs as required by the scientific overall-process management theories for valves. To eliminate potential safety hazards caused by leakage in different ways, structures of valves and failure patterns of fragile components have been reviewed to highlight certain improper storage practices for valves before installation. Eventually, proper guidance has been proposed for storage of such valves before installation. As for frequently observed failures and certain factors that are frequently neglected prior to installation of valves, a checklist has been proposed before installation to ensure safe operation of such valves.