川气东送管道干线清管实践
Pigging operation of the Sichuan-East Gas Transmission Pipeline
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摘要: 目前天然气长输管道清管作业尚未形成统一的标准、规范, 在清管器选型、清管器参数确定、速度控制等方面均无明确规定.对川气东送管道清管作业工况进行分析, 从设备选型、参数确定、收球流程调整、清管器的监听、速度预测等方面入手, 开展了大口径管道清管研究实践.可采用聚氨酯泡沫清管器和皮碗清管器相结合的清管方式, 其中皮碗清管的过盈量为主要管道壁厚段的3%, 聚氨酯泡沫清管器为5%.通过调整收球流程, 控制收球速度, 选择在阀室以及进出站对清管器进行监听.作业前通过SPS模拟清管器运行速度, 与实际相差约为5%, 除发球和收球阶段外, 皮碗清管器和泡沫清管器运行速度相差不大.通过掌握管道内部特点, 清除管道内杂质, 提高管道运行效率, 检验管道通过能力, 为后续的内检测工作奠定基础.总结了相关经验并提出了改进建议, 可为以后大口径管道清管提供借鉴。Abstract: Currently, there are no consistent standards and regulations for pigging operations of long-distance gas pipelines, for example, in relation to selection of pig, definition of pig parameters and velocity control. The pigging operations of the Sichuan-East Gas Pipeline have been analyzed mainly for equipment selection, parameter definition, adjustment of pig retrieval process, monitoring of pig as well as velocity prediction, so as to identify the pigging practices of large-diameter pipelines. In this study, both polyurethane (PU) pig and cup pig are utilized. The wring of cup pig is 3% of wall thickness of main pipeline section and that of PU pig is 5%. Through adjusting the process of pig recovery, the recovery velocity is controlled. Pigs are monitored in the valve chamber or at the inlet or outlet terminals. Before operation, the velocity of pig was simulated with SPS, showing 5% less than the actual velocity. Except during the stages of pig launching and retrieval, both pigs didn't differ so much in velocity. Through the identification of features inside the pipeline, contaminants in pipelines can be removed so as to improve the operation efficiency of pipeline. Accessibility of pipeline is inspected to lay a basis for the further internal inspection. This paper presents relevant experience and put forward suggestions on improvements, which can serve as a reference for the pigging operations of large-diameter pipelines.