王海涛, 田伟, 李炎华, 王鹏, 李鹤, 黄呈帅. X80大口径三通低温断裂韧性试验[J]. 油气储运, 2014, 33(3): 306-310, 314. DOI: 10.6047/j.issn.1000-8241.2014.03.019
引用本文: 王海涛, 田伟, 李炎华, 王鹏, 李鹤, 黄呈帅. X80大口径三通低温断裂韧性试验[J]. 油气储运, 2014, 33(3): 306-310, 314. DOI: 10.6047/j.issn.1000-8241.2014.03.019
WANG Haitao, TIAN Wei, LI Yanhua, WANG Peng, LI He, HUANG Chengshuai. Fracture toughness test of X80 large diameter T-joint at low temperature[J]. Oil & Gas Storage and Transportation, 2014, 33(3): 306-310, 314. DOI: 10.6047/j.issn.1000-8241.2014.03.019
Citation: WANG Haitao, TIAN Wei, LI Yanhua, WANG Peng, LI He, HUANG Chengshuai. Fracture toughness test of X80 large diameter T-joint at low temperature[J]. Oil & Gas Storage and Transportation, 2014, 33(3): 306-310, 314. DOI: 10.6047/j.issn.1000-8241.2014.03.019

X80大口径三通低温断裂韧性试验

Fracture toughness test of X80 large diameter T-joint at low temperature

  • 摘要: 油气管道站场用管要求具有较高的低温抗断裂性能,尤其是三通等管件的壁厚较大,尺寸效应显著。为了确定低温服役的X80大口径三通的适用温度和壁厚,通过夏比冲击、落锤撕裂和三点弯曲试验研究了X80大口径三通的低温断裂韧性和尺寸效应,并利用失效评估图技术进行安全评估。结果表明:X80大口径三通具有较好的低温夏比冲击性能,但抵抗低温裂纹长程扩展的落锤撕裂性能较差。试验温度高于-20 ℃时,随着壁厚增大,DWTT断口剪切面积减小,在20 ℃、0 ℃和-10 ℃试验温度下的50%剪切面积临界壁厚分别为26 mm、25 mm和22 mm。利用三点弯曲试验测得的低温断裂韧度计算的X80三通失效评估点均在安全区域内,而且有一定的安全裕量。

     

    Abstract: The pipes used in oil and gas pipeline/pump station must have high fracture toughness at low temperature, especially T-joint and other fittings with thick pipe walls and notable size effect. In order to determine the applicable temperature and wall thickness of the X80 large diameter T-joint operated under low temperature, the paper studies the fracture toughness at low temperature and size effect of X80 large diameter T-joint by Charpy impact test, DWTT and three-point bending test and uses failure assessment chart to do safety assessment. The results show that the X80 large diameter T-joint has good Charpy impact performance under low temperature, but its DWTT performance of resisting crack long-range expansion is poor. When the test temperature is higher than -20 ℃, fracture shearing area of DWTT decreases as the increases of wall thickness. The critical wall thicknesses of 50% fracture shearing area under the test temperature of 20 ℃, 0 ℃ and -10 ℃ are 26 mm, 25 mm and 22 mm. The X80 T-joint failure assessment points calculated by fracture toughness measured by three-point bending test are all in the safe range, with a certain safety margin.

     

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