吴宏斌, 顾翔, 张建虎. DZY型输油泵轴承损坏力学分析[J]. 油气储运, 2012, 31(10): 798-799. DOI: 10.6047/j.issn.1000-8241.2012.10.019
引用本文: 吴宏斌, 顾翔, 张建虎. DZY型输油泵轴承损坏力学分析[J]. 油气储运, 2012, 31(10): 798-799. DOI: 10.6047/j.issn.1000-8241.2012.10.019
Wu Hongbin, Gu Xiang, Zhang Jianhu. Mechanics analysis of bearing damage of DZY pump[J]. Oil & Gas Storage and Transportation, 2012, 31(10): 798-799. DOI: 10.6047/j.issn.1000-8241.2012.10.019
Citation: Wu Hongbin, Gu Xiang, Zhang Jianhu. Mechanics analysis of bearing damage of DZY pump[J]. Oil & Gas Storage and Transportation, 2012, 31(10): 798-799. DOI: 10.6047/j.issn.1000-8241.2012.10.019

DZY型输油泵轴承损坏力学分析

Mechanics analysis of bearing damage of DZY pump

  • 摘要: 输油泵在运行过程中产生的残余径向力和轴向力是其噪音、振动、轴承温升,以及传动部件损坏的根源。分析了DZY型输油泵轴承在系统工作中的受力状态,系统论述了作用在输油泵叶轮上的径向力、轴向力的产生原因和平衡方法。国内某输油处在投产试运行过程中,发生输油泵损坏事故,其推力轴承的损坏主要由轴向力引起,特别是在泵启动的瞬间,电机磁力中心窜动引起的轴向力;轴瓦的损坏则主要由径向力引起。同时指出,本次输油泵损坏的根本原因在于制造、安装精度不够。通过对转子进行维修和开展平衡试验,检查并调整电机的磁力中心,解决了导致输油泵推力轴承和轴瓦损坏的问题。最后针对转子轴承如何在使用过程中减少损坏提出了相关建议,可为确保输油泵的安全运行提供借鉴。

     

    Abstract: Residual radial and axial forces generated by pump in operations are the root of noise, vibration, bearing temperature rise and transmissionparts damage. Stress state of DZY pump bearing in the system operation is analyzed. In addition, cause and balanced approach of radialand axial forces on the pump impellers are discussed systematically. An oil transportation company inland was subject to a pump damageaccident in the operation and commission. Thrust bearing damage is mainly caused by the axial force, especially that caused by motormagnetic center displacement when the pump starts. Bush damage is primarily caused by radial force. It is also proposed that the root ofpump damage is insufficient accuracy in manufacturing and installation. Through rotor repair, implementation of balance experiments as wellas inspection and adjustment of the motor's magnetic center, the problem in thrust bearing and bush is solved. Finally, some suggestions areproposed to reduce damage to rotor bearings in use, which can provide a reference to the safe operation of the pump.

     

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