液氨管道输送技术体系发展再思考

Rethinking the technical system development for liquid ammonia pipeline transportation

  • 摘要:
    目的 随着中国氨-氢绿色能源产业快速发展,长距离、大规模液氨管道输送的工程需求日益迫切。液氨管道是氨氢能源输送体系的关键基础设施,保障其安全高效运行,对支撑清洁能源规模化应用、完善新型能源储运链条构建具有重要作用。
    方法 系统调研并梳理了近年来国内外液氨管道输送技术发展现状,主要围绕材料性能评价、管输工艺、安全监测与评估、应急防护以及标准体系5个重点方向,剖析当前液氨管道输送技术体系存在的短板,识别制约工程应用的关键科学问题与核心技术挑战。
    结果 当前液氨管道输送技术已取得阶段性研究进展:纯氨物性参数、稳态水力-热力计算模型及部分瞬态工况机理认知日趋成熟;液氨应力腐蚀开裂(Stress Corrosion Cracking, SCC)防控模式已从单一经验抑制,转变为以多杂质协同调控、焊接残余应力管控、硬度指标约束为核心的综合防控策略;泄漏监测手段与事故后果评估方法持续完善,水幕抑氨等应急防护技术得到广泛关注。但液氨管道规模化安全输送仍面临显著技术瓶颈:多杂质组分下液氨热物性及非稳态相变机理尚不明确;材料实验室评价结论的工程适用性缺少有效验证;复杂地形与海上工况下多物理场耦合演化机制认识不足;尚未形成安全监测与应急防护一体化智能技术体系,同时适用于长输液氨管道的专用标准规范仍较为缺失。
    结论 未来需开发多物理场耦合仿真与腐蚀疲劳寿命预测模型,建立涵盖材料评价、工艺设计及安全应急的液氨管道专用标准体系;融合人工智能技术,构建基于智能感知的“实时预测-风险评估-应急决策”一体化安全防护系统,实现泄漏扩散动态预警与自动应急响应,推动液氨管道安全高效规模化发展。

     

    Abstract:
    Objective China’s ammonia-hydrogen green energy industry is developing rapidly. This has created an increasingly urgent engineering demand for long-distance, large-scale liquid ammonia pipeline transportation. Liquid ammonia pipelines serve as critical infrastructure within the ammonia-hydrogen energy transmission system. Ensuring their safe and efficient operation is important for supporting the large-scale application of clean energy and advancing the development of new-energy storage and transportation chains.
    Methods The recent progress of liquid ammonia pipeline transportation technologies at home and abroad is systematically investigated and summarized. This study focuses on five key areas: material performance evaluation, pipeline transportation process, safety monitoring and assessment, emergency protection, and standard systems. It analyzes the shortcomings of the existing liquid ammonia pipeline technology system and identifies key scientific problems and core technical challenges restricting engineering application.
    Results Current liquid ammonia pipeline transportation technologies have achieved phased research progress. The physical property parameters of pure ammonia, steady-state hydraulic-thermal calculation models, and understanding of mechanisms under partial transient operating conditions are becoming increasingly mature. The prevention and control mode for liquid ammonia Stress Corrosion Cracking (SCC) has shifted from simple empirical inhibition. It now relies on a comprehensive strategy. This strategy centers on multi-impurity synergistic regulation, welding residual stress control, and hardness index constraint. Leakage monitoring techniques and accident consequence assessment methods are continuously being improved. Emergency protection technologies such as water curtain for ammonia suppression have also attracted extensive attention. Nevertheless, the large-scale safe transportation of liquid ammonia via pipelines still faces prominent technical bottlenecks. The thermophysical properties and unsteady phase-change mechanisms of liquid ammonia containing multi-impurity components remain unclear. The engineering applicability of laboratory material evaluation results lacks effective verification. The coupled evolution mechanism of multi-physical fields under complex terrain and offshore operating conditions is insufficiently understood. An integrated intelligent technical system for safety monitoring and emergency protection has not yet been formed. Meanwhile, dedicated standards and specifications applicable to long-distance liquid ammonia pipelines are still relatively scarce.
    Conclusion Future research needs to develop multi-physical-field coupled simulation models and corrosion fatigue life prediction models, and establish a dedicated standard system for liquid ammonia pipelines covering material evaluation, process design, and safety emergency response. By integrating artificial intelligence technology, an integrated safety protection system should be constructed. It is based on intelligent perception and covers “real-time prediction-risk assessment-emergency decision-making.” This system should enable dynamic early warning of leakage and dispersion as well as automated emergency response, and drive the safe, efficient, and large-scale deployment of liquid ammonia pipelines.

     

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