成品油管道顺序输送甲醇工业试验及工艺适配性分析

Industrial Test and Process Adaptability Analysis of Methanol Batch Transportation in Multiproduct Pipelines

  • 摘要: 【目的】在“双碳”目标和能源结构转型背景下,甲醇作为重要的清洁能源和能源载体,规模化应用对安全、高效的储运体系提出了新的需求。利用既有成品油管道开展甲醇顺序输送,可充分发挥存量管网资源优势,但由于甲醇与传统成品油在物性及输送特性方面存在差异,其工艺适应性亟需通过实测试验开展系统性论证。【方法】依托在役成品油管道开展甲醇顺序输送工业试验,围绕管道水力运行安全、混合界面演化、末站接收控制、油品质量影响及关键设备适应性等方面进行综合评价。结合现场运行监测、动态仿真分析、混合物检测及设备状态检查等手段,研究甲醇与成品油顺序输送过程中的运行响应规律,分析不同运行条件下混合行为及工艺控制需求。【结果】结果表明,工业试验期间,管道系统运行平稳,现有工艺流程能够满足甲醇顺序输送需求,醇油混合及末站接收过程总体可控;输油泵、阀门、密封等关键设备运行正常,具备甲醇介质输送适应性;试验全过程未发生超压、欠压、泄漏等异常情况,系统安全性得到验证。【结论】依托既有成品油管道开展甲醇顺序输送具有工程可行性,可为传统油品管网向多能源介质输送平台转型提供技术支撑。未来需进一步结合长期运行数据、多介质输送工况及智能化监测技术,完善甲醇管输工艺体系与运行控制策略,推动存量管网资源高效利用和能源运输体系升级。

     

    Abstract: Objective Against the background of the “dual-carbon” goals and energy structure transition, methanol, as an important clean energy source and energy carrier, has created new demands for safe and efficient storage and transportation systems with its large-scale application. The batch transportation of methanol through existing refined-product pipelines can make full use of existing pipeline network resources. However, owing to the differences in physical properties and transportation characteristics between methanol and conventional refined products, the process adaptability of existing pipelines for methanol transportation needs to be systematically verified through industrial tests. Methods Industrial tests of methanol batch transportation were conducted on an in-service refined-product pipeline. Comprehensive evaluations were carried out in terms of hydraulic operating safety, mixing-interface evolution, terminal reception control, product quality impacts, and adaptability of key equipment. Field operation monitoring, dynamic simulation, mixture testing, and equipment condition inspection were combined to investigate the operational response characteristics of methanol and refined products during batch transportation and to analyze the mixing behavior and process control requirements under different operating conditions. Results The results showed that the pipeline system operated stably throughout the industrial tests, and the existing process configuration was capable of meeting the requirements for methanol batch transportation. Methanol-oil mixing and terminal reception were generally controllable. Key equipment, including oil pumps, valves, and sealing components, operated normally and exhibited good adaptability to methanol transportation. No abnormal conditions, such as overpressure, underpressure, or leakage, occurred during the tests, thereby demonstrating the operational safety of the system. Conclusions The batch transportation of methanol through existing refined-product pipelines is technically and operationally feasible and can provide technical support for transforming conventional refined-product pipeline networks into multi-energy transportation platforms. Future studies should further incorporate long-term operational data, multi-product transportation conditions, and intelligent monitoring technologies to improve methanol pipeline transportation processes and operational control strategies, thereby promoting the efficient utilization of existing pipeline network resources and the upgrading of the energy transportation system.

     

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