管桥坍塌状态下悬空管道力学分析与工程验证

Mechanical analysis and engineering verification of suspended pipeline under the collapse state of pipeline bridge

  • 摘要: 【目的】管桥结构是长输油气管道跨越公路等复杂地形的主要方式之一,管桥结构破坏会导致管道悬空、变形甚至断裂,准确评估管桥受损后管道力学状态是确定抢修方案、避免损失扩大的关键。【方法】以某管桥垮塌事故为例,建立悬空管道弹性约束理论模型,基于变形协调关系推导理论解,并采用CAESAR II有限元分析软件和超声应力检测技术对管道进行受力状态分析。将理论解与数值解、超声应力检测值、现场实测值进行对比分析,验证理论模型的合理性与工程适用性。【结果】管桥坍塌后悬空管道跨中竖向位移理论解、数值解、现场实测值分别为58.8 cm、58.6cm、60cm,理论解与数值解、现场实测值误差均在3%以内。管道跨中及端部应力理论解与数值解的误差均在3%以内,理论解与超声应力检测值的误差不超过18%。基于理论解、有限元模拟和现场超声检测数据对悬空管道进行强度校核,最大当量应力分别为149.1MPa、148.8MPa和158.3 MPa,均满足规范要求,管道应力安全余量充足。【结论】通过理论解与数值解、实测值、超声应力检测值的对比,验证了管桥坍塌后悬空管道弹性约束理论模型的合理性与适用性。该理论模型可为同类管桥坍塌事故下管道安全状态的快速分析与应急抢修决策提供参考。

     

    Abstract: Objective The pipeline bridge structure is one of the main ways for long-distance oil and gas pipelines to cross complex terrain such as highways. The damage of the pipeline bridge structure will lead to pipeline suspension, deformation and even fracture. Accurately evaluating the mechanical state of the pipeline after the damage of the pipeline bridge is the key to determine the repair plan and avoid the expansion of losses. Methods Taking the collapse accident of a pipeline bridge as an example, the theoretical model of elastic constraint of suspended pipeline is established, and the theoretical solution is derived based on the deformation coordination relationship. The stress state of pipeline is analyzed by CAESAR II finite element analysis software and ultrasonic stress detection technology. The theoretical solution is compared with the numerical solution, the ultrasonic stress detection value and the field measured value to verify the rationality and engineering applicability of the theoretical model. Results After the collapse of the pipe bridge, the theoretical solution, numerical solution and field measured value of the vertical displacement of the suspended pipeline are 58.8cm, 58.6cm and 60cm respectively. The error between the theoretical solution and the numerical solution and the field measured value is within 3%. The error between the theoretical solution and the numerical solution of the stress in the middle and end of the pipeline is within 3%, and the error between the theoretical solution and the ultrasonic stress detection value is not more than 18%. Based on the theoretical solution, finite element simulation and field ultrasonic testing data, the strength of the suspended pipeline is checked. The maximum equivalent stresses are 149.1 MPa, 148.8 MPa and 158.3 MPa, respectively, which meet the requirements of the specification, and the safety margin of the pipeline stress is sufficient. Conclusion By comparing the theoretical solution with the numerical solution, the measured value and the ultrasonic stress detection value, the rationality and applicability of the elastic constraint theoretical model of the suspended pipeline after the collapse of the pipeline bridge are verified. The theoretical model can provide a reference for the rapid analysis of pipeline safety status and emergency repair decision-making under similar pipeline bridge collapse accidents.

     

/

返回文章
返回