基于数值仿真的含缺陷液化烃覆土储罐安全评定研究

Safety Assessment of Defective Liquefied Hydrocarbon Mounded Storage Tanks Based on Numerical Simulation

  • 摘要: 液化烃覆土储罐作为重要的危险化学品储存设施,其焊缝区域在复杂载荷作用下易萌生裂纹,威胁结构安全性。本文基于有限元仿真,以某项目3500 m³卧式覆土储罐为原型,建立含裂纹模型,考虑典型设计工况载荷,包含覆土压力、封头压力、介质内压、罐体重力、介质重力、沙床支撑等。首先对比弹性基础与土弹簧模型在处理沙床支撑载荷方面的异同,进一步分析无裂纹工况下储罐的应力分布,识别出筒体环向焊缝及加强圈与筒体连接角焊缝为最危险区域,并对比裂纹位置对裂纹尖端应力强度因子(Stress Intensity Factor, SIF)的影响,基于失效评估图(Failure Assessment Diagram, FAD)技术进行了安全评定。结果表明,在裂纹尺寸相同时,加强圈角焊缝焊趾部位有更高的失效风险;运行压力增加会提高裂纹扩展驱动力、降低扩展阻力,因此要避免超压运行;采用高强度材料可显著提升结构的安全裕度。本研究为含缺陷覆土储罐的安全评定提供了理论依据与数值工具。

     

    Abstract: As an important storage facility for hazardous chemicals, the welded regions of liquefied hydrocarbon mounded storage tanks are prone to crack initiation under complex loads, threatening structural safety. Based on finite element simulation, this study established a crack‑containing model using a prototype of a 3500 m³ horizontal mounded storage tank from an actual project. Typical design loads were considered, including overburden soil pressure, head pressure, internal medium pressure, tank self‑weight, medium weight, and sand bed support. First, the similarities and differences between the elastic foundation model and the soil spring model in handling the sand bed support load were compared. Then, the stress distribution of the tank under a crack‑free condition was analyzed, identifying the circumferential welds of the shell and the fillet welds connecting the stiffening ring to the shell as the most critical regions. The effect of crack location on the stress intensity factor (SIF) at the crack tip was further investigated, and a safety assessment was conducted using the failure assessment diagram (FAD) technique. The results show that, for the same crack size, the weld toe of the stiffening ring fillet weld exhibits a higher failure risk. An increase in operating pressure raises the driving force for crack propagation and reduces the propagation resistance; therefore, overpressure operation should be avoided. The use of high‑strength materials significantly enhances the structural safety margin. This study provides a theoretical basis and a numerical tool for the safety assessment of defective mounded storage tanks.

     

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