超临界CO2管道停输后气相充注再启动相态演化与时间预测

Phase Evolution and Time Prediction during Gas-Phase CO₂ Injection Restart of Supercritical CO₂ Pipelines after Shutdown

  • 摘要: 【目的】超临界CO2管道长时间停输后管内多处于气液两相共存状态,直接再启动存在较大安全风险。受工程条件限制,管道首站仅配备压缩机,目前缺乏对气相充注条件下再启动过程的系统实验与规律总结。为此,揭示气相充注条件下管内CO2的温压协同变化与相态演化路径,量化初始持液率与充注流量对再启动时间及介质消耗的影响,并建立适用于该工况的再启动时间预测公式。【方法】自主设计并搭建全透明高压CO2相态评价实验装置,设置初始持液率为0.6、0.7、0.8,充注流量为25 mL/min、45 mL/min,开展气相充注再启动实验。采用高速摄像系统实时记录相变过程,同步采集温度与压力数据。基于质量守恒原理与P-R状态方程,推导完全液化时间理论预测公式,并进一步考虑管内CO2压力变化与管道入口充注CO2密度变化对理论公式进行修正。【结果】结果表明,气相充注条件下CO2相态依次经历“气液两相→液相→密相”的转变路径,压力呈现“平稳-缓慢上升-骤升”的3阶段特征。当充注流量为25 mL/min、初始持液率由0.6提升至0.8时,完全液化时间由1 098 s缩短至155 s,降幅约86%,介质消耗量由457.5 mL降至64.6 mL。当初始持液率为0.6、充注流量由25 mL/min提升至45 mL/min时,完全液化时间缩短约49.5%,介质消耗降低约9.2%,但流量过高会加快升压速率,带来安全风险。所建修正公式计算值与实验值平均绝对百分比误差由理论公式计算值的8.02%降至5.79%。【结论】气相充注方式能够实现气液两相初始状态下CO2的逐步液化与缓慢升压,初始状态与充注流量是影响完全液化过程的重要因素。所建立的预测模型可为超临界CO2管道气相充注再启动过程的时间估算提供理论依据。

     

    Abstract: 【Objective】After prolonged shutdown, supercritical CO₂ pipelines often contain CO₂ in a gas–liquid two-phase state, making direct restart a significant safety risk. Due to engineering constraints, the pipeline inlet station is equipped only with compressors, and systematic experimental studies on the restart process under gas-phase CO₂ injection conditions are currently lacking. Therefore, this study aims to reveal the coupled variations in temperature and pressure and the phase evolution path of CO₂ in the pipeline during gas-phase injection, quantify the effects of initial liquid holdup and injection flow rate on restart time and CO₂ consumption, and establish a theoretical prediction formula for restart time applicable to these conditions.【Methods】A fully transparent high-pressure CO₂ phase behavior evaluation apparatus was designed and constructed. Gas-phase CO₂ injection restart experiments were conducted with initial liquid holdups of 0.6, 0.7, and 0.8 and injection flow rates of 25 and 45 mL/min. A high-speed camera system was used to record the phase transition process in real time, while temperature and pressure data were synchronously collected. Based on mass conservation and the Peng–Robinson equation of state, a theoretical prediction formula for complete liquefaction time was derived and further corrected by considering variations in relevant parameters during the injection process.【Results】The results show that under gas-phase CO₂ injection, CO₂ undergoes a phase transition path of “gas–liquid two-phase → liquid phase → dense phase”, while the pressure rise exhibits three characteristic stages: stable, slowly rising, and sharply rising. As the initial liquid holdup increases from 0.6 to 0.8, the complete liquefaction time decreases from 1,098 s to 155 s, corresponding to a reduction of approximately 86%, while CO₂ consumption decreases from 457.5 mL to 64.6 mL. At an initial liquid holdup of 0.6, increasing the injection flow rate from 25 to 45 mL/min reduces the complete liquefaction time by approximately 49.5% and CO₂ consumption by approximately 9.2%; however, an excessively high injection flow rate accelerates the pressure rise and may introduce safety risks. The mean absolute percentage error (MAPE) between the predicted and experimental values decreases from 8.02% for the theoretical formula to 5.79% for the corrected formula.【Conclusions】Gas-phase CO₂ injection enables the gradual liquefaction and slow pressurization of CO₂ from an initial gas–liquid two-phase state. The initial state and injection flow rate are important factors affecting the complete liquefaction process. The proposed prediction model provides a theoretical basis for estimating the time required for gas-phase CO₂ injection restart of supercritical CO₂ pipelines.

     

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