基于止裂韧性修正的超临界CO2管道止裂模型建立与拓展

Establishment of a Crack-Resistance Assessment Model for Supercritical CO₂ Pipelines and Research on Expanding Its Applicability

  • 摘要: 目的碳捕集、利用与封存(CCUS)技术的规模化发展,必然推动超临界CO2管道输送技术的研发与工程应用,由于原始的止裂模型无法预测超临界CO2管道的止裂韧性,并且相关的止裂应力修正公式表明,不同修正方法计算结果均存在差异,且与DNVGL-RP-F104标准中预测结果相差较大,使得超临界CO2管道止裂控制体系仍未建立,成为限制CCUS技术广泛应用的难题,因此迫切需要建立更经济有效,适用于工程的超临界CO2管道止裂评估模型方法针对该问题,本文借助目前国内外公开的CO2管道全尺寸爆破试验数据,基于动态断裂力学的止裂判据,依据CO2管道设计相关标准,采用止裂韧性参数修正法对现有阻力—驱动力曲线进行修正,拓展止裂评估图的评估范围。结果研究结果表明,使用止裂韧性参数修正系数k=3.09时,止裂评估效果最好,建立的修正模型解决了传统止裂预测模型非保守的问题。结论裂尖压力的获得,是构建超临界CO2管道止裂评估模型准确与否的关键,为了适应CCUS规模化应用,建议结合已有的全尺寸爆破试验数据,采用有限元双向流固耦合模拟技术开展研究,获得更准确的含杂质CO2管道裂纹扩展与止裂过程的裂尖压力。

     

    Abstract: Objective: The large-scale development of Carbon Capture, Utilisation and Storage (CCUS) technology will inevitably drive the research, development and engineering application of supercritical CO₂ pipeline transport technology. However, as conventional fracture resistance models are unable to predict the fracture toughness of supercritical CO₂ pipelines, and relevant fracture stress correction formulas indicate that calculations using different correction methods yield varying results, and these differ significantly from the predictions in the DNVGL-RP-F104 standard. Consequently, a crack arrest control system for supercritical CO₂ pipelines has yet to be established, presenting a major obstacle to the widespread application of CCUS technology. There is therefore an urgent need to develop a more cost-effective and engineering-applicable crack arrest assessment model for supercritical CO₂ pipelines..Methods: To address this issue, based on publicly available full-scale burst test data of CO₂ pipelines worldwide and relevant design standards for CO₂ pipelines, this study modifies the existing resistance-driving force curves using a crack arrest toughness parameter correction method, thereby extending the applicable scope of the crack arrest assessment diagram. Results: The results indicate that optimal crack arrest assessment performance is achieved with a crack arrest toughness parameter correction factor k=3.09. The established modified model resolves the over-conservative prediction issue inherent in traditional crack arrest models.Conclusions: Based on the resistance-driving force curve crack arrest criterion, the supercritical CO₂ pipeline crack arrest assessment model developed in this paper can accurately evaluate the crack arrest behavior in existing full-scale CO₂ pipeline burst tests. The resulting model is suitable for the crack arrest assessment of supercritical CO₂ pipelines in engineering design.

     

/

返回文章
返回