高应力状态裂隙岩体防渗注浆现场试验研究

Field Experimental Study on Seepage Control Grouting in Fractured Rock Masses Under High In-Situ Stress

  • 摘要: 【目的】地下水封石洞油气储库是国家战略能源储备的核心基础设施,对洞室渗水量具有行业内最严苛的控制要求。在大埋深工况下,洞室围岩多处于高应力状态,裂隙岩体普遍呈现“渗水但不吃浆”的技术难题,现有常规注浆材料与工艺难以适配高应力压密裂隙的渗控需求,业内对该类岩体的注浆防渗机制认识不足,缺乏针对性的技术路径与工程实施策略,已成为制约地下水封储库安全高效建设的核心瓶颈。【方法】为破解上述工程难题,以某埋深地下水封石洞油库工程为依托,首先系统分析了高应力裂隙岩体的渗流特征与注浆防渗机制,明确了其可注性差的核心成因;在此基础上,选取3个典型高应力渗水洞段,分别开展普通硅酸盐水泥与超细水泥新材料的现场预注浆对比试验,以单位耗灰量、检查孔出水量、开挖后渗流特征为核心评价指标,量化对比不同注浆方案的防渗效果与工程适配性。【结果】试验结果表明,普通硅酸盐水泥在高应力裂隙岩体中可注性极差,注浆单耗低且分序递减规律不明显,浆液扩散范围有限,多序次注浆后检查孔最大出水量仍远超出设计合格标准;采用超细水泥新材料,可显著提升岩体可注性,注浆单耗较普通水泥大幅提升,分序递减规律显著,注浆洞段开挖后的渗水部位与渗水量较普通水泥注浆段明显减少;但仅优化注浆材料无法实现理想防渗效果,注浆压力不足以克服高地应力撑开压密裂隙,是制约注浆效果达标的核心瓶颈。【结论】明确了高应力裂隙岩体需采用挤胀式注浆的核心技术路径,提出了“通过预注浆一次性解决控水问题”的工程实施策略,研究成果可为同类高应力地下工程的防渗注浆设计与施工提供关键技术支撑。
     

     

    Abstract: 【Objective】Water-sealed underground oil and gas storage caverns are the core infrastructure for national strategic energy reserves, with the most stringent industry control requirements for cavern water inflow. Under deep burial conditions, the surrounding rock of the caverns is mostly in a high in-situ stress state, and the fractured rock mass generally presents the technical challenge of "water seepage occurs while grout can hardly be injected". Existing conventional grouting materials and processes are difficult to adapt to the seepage control requirements of high-stress compacted fractures. The industry has insufficient understanding of the anti-seepage grouting mechanism of this type of rock mass, and lacks targeted technical approaches and engineering implementation strategies, which has become a core bottleneck restricting the safe and efficient construction of water-sealed storage caverns.【Methods】Therefore, to address the above engineering challenges, this paper is based on a deep-buried water-sealed underground oil storage cavern project. This paper first systematically analyzed the seepage characteristics and anti-seepage grouting mechanism of high-stress fractured rock mass, and clarified the core causes of its poor groutability. On this basis, three typical high-stress water-seepage tunnel sections were selected, and field comparative pre-grouting tests were carried out with ordinary Portland cement and new ultra-fine cement material respectively. Taking unit grout consumption, water inflow of inspection holes, and post-excavation seepage characteristics as the core evaluation indicators, the anti-seepage effect and engineering applicability of different grouting schemes were quantitatively compared.【Results】The test results showed that ordinary Portland cement had extremely poor groutability in high-stress fractured rock mass, which was characterized by low unit grout consumption, an unobvious decreasing law of grout consumption along with the grouting sequence, and a limited grout diffusion range. After multiple sequences of grouting, the maximum water inflow of the inspection holes was still far beyond the qualified standard specified in the design. The application of the new ultra-fine cement material significantly improved the groutability of the rock mass: the unit grout consumption was greatly increased compared with that of ordinary Portland cement, the decreasing law of grout consumption along with the grouting sequence was distinct, and the number of water seepage positions and total water inflow of the grouted tunnel section after excavation were significantly reduced compared with those of the section grouted with ordinary Portland cement. However, optimizing the grouting material alone could not achieve the ideal anti-seepage effect. The insufficient grouting pressure, which failed to overcome the high in-situ stress and open the compacted fractures, was the core bottleneck restricting the grouting effect from meeting the design standard.【Conclusion】This paper clarifies the core technical approach that compaction-expansion grouting should be adopted for high-stress fractured rock mass, and proposes the engineering implementation strategy of "solving the water control problem in one go through pre-grouting". The research results can provide key technical support for the anti-seepage grouting design and construction of similar high-stress underground engineering projects.

     

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