X52无缝钢管环焊缝微观组织结构对液氨应力腐蚀敏感性的影响

Influence of Microstructure of Girth Weld in X52 Seamless Steel Pipe on Strain Corrosion Sensitivity to Liquid Ammonia

  • 摘要: 【目的】环焊缝作为长距离液氨输送管道的关键连接部位,因其复杂的微观组织结构和残余应力分布,在含杂质液氨环境中具有较高的应力腐蚀开裂(SCC)风险,严重威胁管道的服役安全。本研究旨在揭示X52无缝钢管环焊缝微观组织结构对其在含杂质液氨环境中SCC敏感性的影响机制。【方法】选取X52无缝钢管环焊缝的母材、热影响区及焊缝中心为研究对象,在空气及两种含杂质液氨环境(工况1:0.20 wt.% H2O、0.0005 wt.% O2、0.002 wt.% CO2、0.0005 wt.% N2;工况2:0.10 wt.% H2O、0.20 wt.% O2、0.15 wt.% CO2、0.40 wt.% N2)下开展慢应变速率拉伸(SSRT)实验。综合运用金相组织观察、断口扫描电镜(SEM)形貌表征、电子背散射衍射(EBSD)分析及表面残余应力测试,系统评估了基于抗拉强度()与断后伸长率()的应力腐蚀敏感性指数,并关联微观组织结构特征,阐明了液氨应力腐蚀敏感性差异的内在机制。【结果】SSRT结果表明,两种敏感性指数(和)所揭示的趋势一致,但对液氨SCC更为敏感。环焊缝各区域的SCC敏感性排序为:焊缝中心 > 热影响区 > 母材。微观组织分析表明,焊缝中心晶粒细化、晶粒尺寸分布不均匀、核平均取向差值最大,且表面残余拉应力最高(54 MPa)。这些因素共同导致其电化学活性增强,在含杂质液氨与拉应力协同作用下,优先萌生点蚀并诱发脆性解理断裂,断口呈现显著的脆性特征。相比之下,母材组织均匀、残余应力低(5 MPa),表现出良好的抗SCC能力。【结论】X52无缝钢管环焊缝在液氨环境中的SCC敏感性主要受微观组织不均匀性及由此产生的残余应力集中所控制。焊缝中心因组织细化、高位错密度及高残余拉应力而成为SCC最敏感区域。为确保液氨输送管道的安全运行,在焊接制造与施工过程中应严格控制工艺,必要时进行焊后热处理,以降低环焊缝、尤其是焊缝中心及热影响区的组织梯度与残余应力,从而有效抑制SCC风险。

     

    Abstract: Objective Girth welds, as critical connection points in long-distance liquid ammonia pipelines, exhibit a high risk of stress corrosion cracking (SCC) in environments containing impurities due to their complex microstructure and residual stress distribution, seriously threatening the service safety of the pipeline. This study aims to reveal the influence mechanism of the microstructure of the girth weld in X52 seamless steel pipe on its SCC susceptibility in environments containing impurities. Methods The base material, heat-affected zone, and weld center of the girth weld of X52 seamless steel pipe were selected as the research objects. Slow strain rate tensile (SSRT) tests were carried out in air and two environments containing impurities (condition 1: 0.20 wt.% H2O, 0.0005 wt.% O2, 0.002 wt.% CO2, 0.0005 wt.% N2; condition 2: 0.10 wt.% H2O, 0.20 wt.% O2, 0.15 wt.% CO2, 0.40 wt.% N2). By comprehensively utilizing metallographic observation, electron backscatter diffraction (EBSD) analysis, surface residual stress testing, and scanning electron microscopy (SEM) morphology characterization of the fracture surface, the stress corrosion susceptibility index based on tensile strength () and elongation after fracture () was systematically evaluated, and correlated with microstructural characteristics to elucidate the intrinsic mechanism of the difference in stress corrosion susceptibility of liquid ammonia. Results SSRT results showed that the trends revealed by the two susceptibility indices were consistent, but was more sensitive to SCC of liquid ammonia. The SCC susceptibility ranking of different regions of the girth weld was: weld center > heat-affected zone > base metal. Microstructural analysis showed that the weld center had refined grains, uneven grain size distribution, the largest average nucleus orientation difference, and the highest surface residual tensile stress (54 MPa). These factors collectively lead to enhanced electrochemical activity. Under the synergistic effect of impurity-containing liquid ammonia and tensile stress, pitting corrosion preferentially initiates and induces brittle cleavage fracture, resulting in a fracture surface exhibiting significant brittle characteristics. In contrast, the base metal exhibits a uniform microstructure and low residual stress (5 MPa), demonstrating good resistance to SCC. Conclusion The SCC susceptibility of the girth weld of X52 seamless steel pipe in a liquid ammonia environment is mainly controlled by the microstructure inhomogeneity and the resulting residual stress concentration. The weld center, due to its refined microstructure, high dislocation density, and high residual tensile stress, becomes the most SCC-sensitive area. To ensure the safe operation of liquid ammonia pipelines, strict process control should be implemented during welding manufacturing and construction, and post-weld heat treatment should be performed when necessary to reduce the microstructure gradient and residual stress in the girth weld, especially in the weld center and heat-affected zone, thereby effectively suppressing the risk of SCC.

     

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