多点腐蚀缺陷相互作用下管道失效压力评估研究

Failure pressure assessment of pipeline under interactions between multiple corrosion defects

  • 摘要: 针对不同相对位置腐蚀缺陷间相互作用对管道失效压力的影响机制不明,构建了三维有限元模型,模拟了不同腐蚀缺陷条件下的管道失效压力,确定了缺陷的相对位置、长度和深度等参数效应。结果表明,随着缺陷间相互作用的加剧,失效压力明显降低,其中相对位置、几何形状和间距被识别为主控因素。当缺陷相对位置相切时,缺陷间产生最强相互作用。随着缺陷重叠或间距增大,相互作用效应逐渐减弱,当周向间距0.6且轴向间距0.8时,缺陷相互作用可忽略,缺陷可独立评估。轴向间距对失效压力的影响大于周向间距。此外,缺陷长度增加会降低失效压力,而缺陷深度增大则会强化相互作用并进一步损害管道完整性。为描述这些效应,提出的新公式明确整合了缺陷几何形状、间距及材料强度,用于定义相互作用条件下的临界间距与失效压力。这些发现可为腐蚀管道评估提供参考,并指导维护策略的制定。

     

    Abstract: The mechanisms by which interactions between corrosion defects at different relative positions affect pipeline failure pressure are unclear. Therefore, a three-dimensional finite element model was constructed to simulate pipeline failure pressure under different corrosion-defect conditions and to determine the effects of parameters such as the relative position, length, and depth of the defects. The results show that as the interaction between defects intensifies, the failure pressure decreases significantly, with relative position, geometry, and spacing identified as the main controlling factors. The strongest interaction between defects occurs when their relative positions are tangential. As the defects overlap or the spacing increases, the interaction effect gradually weakens. When the circumferential spacing is ≥ 0.6, and the axial spacing is ≥ 0.8, the defect interaction can be ignored, and the defects can be evaluated independently. The axial spacing has a greater impact on failure pressure than the circumferential spacing. Furthermore, increasing the defect length reduces the failure pressure, while increasing the defect depth strengthens the interaction and further compromises pipeline integrity. To describe these effects, a new formula is proposed that explicitly integrates defect geometry, spacing, and material strength to define the critical spacing and failure pressure under interaction conditions. These findings can serve as a reference for assessing corroded pipelines and guiding the development of maintenance strategies.

     

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