基于DETR网络的管道超高清漏磁缺陷智能检测识别方法

An Intelligent Detection and Identification Method for Magnetic Flux Leakage Defects in Pipelines Based on the DETR Network Using Ultra-High-Definition Data

  • 摘要: 【目的】长距离油气管道在全球能源网络中至关重要,但是由于复杂的内外部环境易导致管道表面产生缺陷,严重威胁管道本体结构安全。为实现对管道缺陷检测,漏磁检测技术被广泛应用于管道缺陷的识别与量化,利用漏磁检测数据准确识别缺陷位置,可以在不影响管道正常运行情况下捕获缺陷造成的信号异常,对管道完整性进行全面评估。【方法】为实现缺陷位置的准确识别,提出一种管道缺陷智能检测识别方法,采用基值校准与高斯降噪对超高清漏磁内检测信号进行数据预处理,应用图片映射方法,形成管道超高清漏磁数据伪彩图,并以此构建管道缺陷识别数据库,应用DETR(Detection Transformer)网络实现管道缺陷智能识别。【结果】为验证该方法的有效性,在北京大兴牵拉实验场地进行多管径超高清漏磁内检测器牵拉实验,建立341份缺陷识别有效样本,经过测试集验证,DETR模型AP50为92.5%,精确率为90.3%,召回率为86.3%,F1值为88.3%,表明该模型能有效识别管道缺陷,且在小尺寸缺陷与不明显缺陷识别方面表现显著优于传统的YOLO识别模型。并将该方法应用于某在役原油管道超高清漏磁内检测数据,结果表明该模型能够识别在役管道中不同形状与位置的缺陷,经验证模型识别AP50可达84.9%。【结论】结果表明,该方法能够有效识别在役油气管道的缺陷,提高了管道超高清漏磁内检测数据的判读效率,为含缺陷管道的剩余强度评价与剩余寿命预测提供了可靠的技术支持。

     

    Abstract: ObjectiveLong-distance oil and gas pipelines are critical components of the global energy network. However, complex internal and external environmental factors can easily lead to the formation of defects on pipeline surfaces, posing a serious threat to the structural integrity of the pipelines. To achieve pipeline defect detection, Magnetic Flux Leakage (MFL) inspection technology is widely used for the identification and quantification of pipeline defects. Accurately identifying defect locations using MFL data enables the capture of signal anomalies caused by defects without interrupting normal pipeline operation, facilitating a comprehensive assessment of pipeline integrity. Method To achieve accurate identification of defect locations, an intelligent detection and identification method for pipeline defects is proposed. Baseline calibration and Gaussian denoising are employed for data preprocessing of ultra-high-definition (UHD) MFL in-line inspection signals. An image mapping method is applied to generate pseudo-color maps from the UHD MFL pipeline data, which are then used to construct a pipeline defect identification database. The Detection Transformer (DETR) network is applied to achieve intelligent identification of pipeline defects. Results To validate the effectiveness of the proposed method, pull-through experiments were conducted using multi-diameter UHD MFL in-line inspection tools at a test site in Daxing, Beijing. A total of 341 effective defect identification samples were established. Validation on the test set showed that the DETR model achieved an AP50 of 92.5%, a precision of 90.3%, a recall of 86.3%, and an F1-score of 88.3%. These results indicate that the model can effectively identify pipeline defects and demonstrates significantly superior performance in detecting small-sized and subtle defects compared to the traditional YOLO model. The method was further applied to UHD MFL in-line inspection data from an in-service crude oil pipeline. The results demonstrate the model's capability to identify defects of various shapes and locations within the operational pipeline, with a validated AP50 reaching 84.9%. Conclusion The results indicate that the proposed method can effectively identify defects in in-service oil and gas pipelines, enhances the interpretation efficiency of UHD MFL in-line inspection data, and provides reliable technical support for the remaining strength assessment and remaining life prediction of pipelines containing defects.

     

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