基于IMU姿态数据的油气管道弯头识别

Elbow Identification of Oil and Gas Pipelines Using IMU-Based Attitude Data

  • 摘要: 【目的】埋地长输管道在复杂地质环境中长期运行,常受地质运动、山体滑坡及土壤腐蚀等因素影响,易发生变形并诱发结构失效。其中,弯头作为几何不连续部位,易产生应力集中,是疲劳破坏、局部屈曲和应力腐蚀开裂等失效模式的高风险区域。因此,准确识别弯头的位置与空间形态对管道完整性评价与运行安全具有重要意义。然而,现有内检测技术在弯头的全面识别、类型判定及空间几何特征表征方面仍存在局限,难以满足复杂地质区域管道精细化检测的需求。【方法】为此,本文基于内检测器搭载的惯性测量单元与里程计数据,提出了一种弯头识别与空间特征分析方法。该方法通过惯性导航解算获取管道姿态信息,并耦合里程数据实现弯头的精准定位、类型辨识及局部三维轨迹重构。以一条长约4.4km的小口径集输管道为研究对象,将所提方法与漏磁检测结果进行对比验证。【结果】结果表明,本文方法共识别弯头151处,漏磁检测识别137处,两者结果匹配数达128处,以漏磁检测为基准的吻合率达93.43%。此外,算法成功识别出22处漏磁检测遗漏的弯头,经三维轨迹重构证实均具有典型弯管几何特征;而漏磁检测独立识别的弯头多分布于环焊缝区域,整体未呈现显著连续弯曲特征。【结论】综上,基于惯性测量单元姿态数据的弯头识别方法在识别完整性和空间几何表征方面具有明显优势,可为管道完整性评价与运行安全分析提供可靠数据支撑。

     

    Abstract: Objective Buried long-distance pipelines operating in complex geological environments are often subjected to geological movements, landslides, soil corrosion, and other external disturbances, which may induce deformation and lead to structural failure. Among various pipeline components, bends represent geometric discontinuities that are prone to stress concentration and thus constitute high-risk locations for fatigue failure, local buckling, and stress corrosion cracking. Accurate identification of bend locations and spatial configurations is therefore essential for pipeline integrity assessment and safe operation. However, existing in-line inspection technologies still show limitations in comprehensive bend detection, type discrimination, and spatial geometric characterization, particularly for pipelines in geologically complex regions. Methods To address these challenges, this study proposes a bend identification and spatial feature analysis method based on inertial measurement unit (IMU) data and odometer readings acquired by in-line inspection tools. Pipeline attitude is obtained through inertial navigation computation, and, combined with odometer information, enables precise bend localization, type classification, and reconstruction of the local three-dimensional trajectory. A small-diameter gathering pipeline of approximately 4.4 km in length is selected as a case study, and the proposed method is validated against magnetic flux leakage (MFL) inspection results. Results The proposed method identified a total of 151 bends, whereas MFL inspection detected 137 bends, with 128 matched locations, yielding a concordance rate of 93.43% when using MFL as the reference. In addition, the algorithm successfully identified 22 bends that were missed by MFL inspection, all of which were confirmed to exhibit typical bend geometries through 3D trajectory reconstruction. Conversely, bends identified solely by MFL were mostly located near girth welds and did not exhibit significant continuous curvature. Conclusion Overall, the IMU-based bend identification method demonstrates clear advantages in detection completeness and spatial geometric representation. The proposed approach provides reliable data support for pipeline integrity evaluation and safety management.

     

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