甲醇及甲醇汽油掺混输送体系腐蚀行为研究进展

Research Progress on Corrosion Behavior in Methanol and Methanol-Gasoline Blending Transportation Systems

  • 摘要: 【目的】在“双碳”背景下,甲醇作为一种重要的液态储氢载体,辛烷值和能量密度较高,具有广阔的发展前景。然而,甲醇对金属材料的腐蚀性制约了甲醇管输技术的发展。因此,研究甲醇及甲醇汽油掺混输送体系中的腐蚀问题是“醇-氢”能源基础设施制造和安全服役的关键。【方法】综合当前国内外关于甲醇和甲醇-汽油掺混对金属腐蚀的研究进展,本文总结了甲醇腐蚀机理,甲醇和甲醇-汽油掺混对不同金属的腐蚀规律,并展望未来甲醇和甲醇-汽油掺混体系腐蚀研究的发展方向。【结果】甲醇腐蚀主要表现为电化学腐蚀和应力腐蚀开裂(SCC),甲醇解离产生的甲氧基阴离子(CH₃O⁻)与金属反应形成甲醇层钝化物,并在高电位诱导下钝化物溶解形成电化学腐蚀;应力能够加速金属在甲醇环境中的晶间腐蚀和穿/沿晶裂纹扩展并诱发SCC。甲醇中掺入的氯化物和硫化物促进腐蚀过程,而水杂质存在阈值效应,即水含量小于或大于0.5%时,腐蚀发生快速溶解或抑制。掺混比例的增加促进甲醇汽油对金属的腐蚀行为,且相较于钢、铝和铸铁,紫铜和黄铜在甲醇汽油中有更高的腐蚀敏感性。【结论】基于复杂输送环境中甲醇和甲醇-汽油腐蚀行为机理尚不明确等问题,提出以下建议:①进一步研究杂质-材质-应力关联作用下甲醇和甲醇-汽油对金属腐蚀行为和内在腐蚀机理;②虑及甲醇及甲醇-汽油未来大规模储运需求,需结合实际的甲醇管道输送环境和材料失效状况,开展管材在甲醇临界失效边界检验和腐蚀风险评价体系研究。

     

    Abstract: Objective In the context of “dual carbon” goals, methanol, as an important liquid hydrogen storage carrier, has high octane ratings and energy density, demonstrating significant development potential. However, the corrosive nature of methanol on metal materials has constrained the development of methanol pipeline transportation technology. Therefore, studying corrosion issues in methanol and methanol-gasoline blending transportation systems is critical to the manufacturing and safe operation of “methanol-hydrogen” energy infrastructure. Methods Based on the current research on methanol and methanol-gasoline blends and their effects on metal corrosion both domestically and internationally, this paper summarizes the corrosion mechanisms of methanol, the corrosion patterns of methanol and methanol-gasoline blends on different metals, and outlines the future development directions for corrosion research in methanol and methanol-gasoline blend systems. Results Methyl alcohol corrosion primarily manifests as electrochemical corrosion and stress corrosion cracking (SCC). The methoxide anions (CH₃O⁻) generated by the dissociation of methyl alcohol react with metals to form a methyl alcohol passivation layer, which dissolves under high potential to induce electrochemical corrosion. Stress accelerates intergranular corrosion and the propagation of intergranular/extragranular cracks in metals exposed to methyl alcohol, thereby triggering SCC. Chlorides and sulfides added to methanol promote the corrosion process, while water impurities exhibit a threshold effect, meaning that corrosion occurs rapidly or is inhibited when water content is less than or greater than 0.5%. Increasing the blending ratio enhances the corrosion behavior of methanol gasoline on metals, and compared to steel, aluminum, and cast iron, brass and bronze exhibit higher corrosion sensitivity in methanol gasoline.Conclusion Given that the mechanism behind the corrosive behavior of methanol and methanol-gasoline blends is still unclear in complex transport environments , the following recommendations are proposed: ① Use experimental and simulation methods to study the corrosion behavior and intrinsic mechanisms of methanol and methanol-gasoline on metals under the influence of multiple impurities; ② Based on actual methanol pipeline transportation environments and material failure conditions to conduct critical failure threshold testing and corrosion risk assessment of pipe materials.

     

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