基于多表征图像交互学习的管道缺陷智能检测方法研究

Pipeline defect intelligent detection method based on multi-representational image interactive learning

  • 摘要: 目的 随着管道支管非法接入盗油事件和长期服役带来的裂纹腐蚀等问题频繁发生,因此对管道缺陷的自动化检测需求日益迫切。然而,现有方法主要依赖人工判读缺陷磁信号图像,存在效率低下和误判率高等诸多问题。方法从实际工程应用需求出发,针对管道缺陷检测领域样本稀缺和表征单一的技术瓶颈,创新性地提出了一种多表征图像交互学习的管道缺陷智能检测方法,实现高精度、智能化的自动检测。该方法通过构建线型图、灰度图和伪彩图三表征数据的随机输入策略,避免潜层空间混淆的同时充分利用多维特征信息,并结合专门设计的CutMix图像增强框架,有效提升模型对局部缺陷的检测精度。在此基础上,开发了支持视频流实时检测的智能系统,通过多表征迭代复检机制显著降低漏检率。该方法将深度学习检测网络与永磁扰动信号的多维表征特性结合,突破了传统单表征输入的局限性。结果测试实验中,在来自ϕ508mm、ϕ813mm等检测器采集的12条实际在役工程管道数据上,所提方法在盗油支管等缺陷检测任务中取得了90.64%的召回率、89.92%的精度和91.91%的mAP@0.5。结论经过与其他现有检测算法相比,所提框架具有良好的效果和低廉的计算成本。此外,在未人工标注的管道检测数据实现了稳定可靠的自动检测效果。该方法作为管道缺陷检测专项服务模型,已集成至现有广泛应用的管道内检测信号可视化软件系统中,支持在线分析,有效降低人工成本,为打击盗油行为、保障管道安全运行提供了有力技术支撑。

     

    Abstract: Objective With the frequent occurrence of pipeline theft via illegal branch connections and issues such as cracks and corrosion due to long-term service, the demand for automated pipeline defect detection has become increasingly urgent. However, existing methods primarily rely on manual interpretation of defect magnetic signal images, resulting in low efficiency and high false-positive rates. Method To address the technical bottleneck of limited and singular defect representations in the field of pipeline defect detection, a novel intelligent defect detection method based on multi-representational image interactive learning is proposed, driven by practical engineering application requirements. This method achieves high-precision and intelligent automated detection by utilizing a random input strategy of three different data representations: line-based, grayscale, and pseudo-color images. This strategy effectively mitigates layer space confusion while fully leveraging multi-dimensional feature information. Additionally, a specially designed CutMix image augmentation framework is incorporated, significantly improving the model's ability to detect localized defects. Based on this, an intelligent system supporting real-time detection via video streams is developed, with a multi-representation iterative re-inspection mechanism that notably reduces the rate of missed detections. This method combines deep learning detection networks with the multi-dimensional feature characteristics of permanent magnetic disturbance signals, breaking the limitations of traditional single-representation input methods. Results In testing experiments conducted on actual pipeline data from twelve in-service engineering pipelines, including those from detectors of sizes ϕ 508 and ϕ 813, the proposed method achieved a recall rate of 90.64%, precision of 89.92%, and mAP@0.5 of 91.91% in tasks related to defect detection such as pipeline theft at branch connections. Conclusion Compared with existing detection algorithms, the proposed framework demonstrates promising performance with low computational cost. Additionally, it provides stable and reliable automated detection in pipeline video streams without the need for manual annotation. Proposed method, as a dedicated model for pipeline defect detection, has been integrated into an extensively used pipeline magnetic signal visualization software system, supporting online analysis, reducing labor costs, and providing robust technical support for combating oil theft and ensuring safe pipeline operation.

     

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