成品油管道顺序输送甲醇的关键设备适应性分析

Analytic Research on Adaptability of Key Equipment for Sequential Methanol Transportation in Product Oil Pipelines

  • 摘要:
    目的 中国部分成品油管道输送负荷率低,利用成品油管道顺序输送甲醇,既能满足甲醇长距离运输与大规模储存的需求,也是提高管道利用率的有效途径。甲醇的水溶性、强极性、易挥发性、易燃性、毒性等性质与汽油、柴油等成品油存在较大差异,易导致金属材料腐蚀失效、非金属密封材料溶胀失效、设备风险防控方案失效等问题,对成品油管道顺序输送甲醇关键设备的适应性提出了巨大挑战。
    方法 结合国内外标准规范与工程实践,从材料适应性、功能适应性及安全环保适应性3方面出发,深入探究了储罐、输送泵、阀门、流量计等关键设备在成品油管道顺序输送甲醇场景中的适应性,建立了关键设备适应性评价策略:在材料适应性方面,需重点评价关键设备中防腐涂层、与甲醇直接接触的易腐蚀金属(碳钢、铸铁等)、非金属密封材料等在甲醇受压环境下的服役性能,并评估使用寿命。在功能适应性方面,需评价成品油储罐浮盘功能、输送泵抗汽蚀性能、阀门等关键设备的密封性能。在安全环保适应性方面,需评价成品油储罐呼吸与尾气回收系统、输送泵等关键设备的泄漏监测系统、泄漏应急处置方案等在甲醇环境下的适应性。
    结果 基于关键设备适应性评价策略,提出以下改进建议:材料适应性方面,甲醇储罐应优先选用不锈钢或涂覆有氟化物或环氧改性涂层的碳钢,密封部件推荐采用聚四氟乙烯等耐甲醇溶胀材料;输送泵与阀门主体推荐采用316L不锈钢等高耐蚀材料。功能适应性方面,储罐推荐采用钢制抗爆内浮顶与多重密封系统以强化气密性;输送泵可通过优化入口条件并采用动态压力/流量调节算法以抑制汽蚀、减少过泵混油;阀门需集成零泄漏密封与防火防爆设计,实现紧急工况下的快速截断。安全环保适应性方面,建议从材料选择、密封控制、泄漏监测、挥发性有机物回收、应急处置等多维度进行关键设备安全防护体系升级改造。
    结论 构建关键设备适应性评价与改进策略,可助力中国成品油管道顺序输送甲醇工程实践,推动现有油气管道系统向多介质、新能源方向发展,并为行业标准制定提供技术参考,促进能源行业可持续进步。

     

    Abstract: Objective Some refined oil pipelines in China operate at low load rates. Utilizing these pipelines for batch transportation of methanol not only supports long-distance, large-scale methanol storage and transportation, but also maximizes pipeline asset utilization. The water solubility, strong polarity, volatility, flammability, toxicity, and other properties of methanol differ significantly from those of refined oil products such as gasoline and diesel, increasing the risk of corrosion in metallic components, swelling of non-metallic seals, and failure of existing risk prevention measures, thereby posing challenges to the adaptability of key equipment in refined oil pipelines. Methods In light of domestic and international standards, specifications, and engineering practices, the adaptability of key equipment—such as storage tanks, transfer pumps, valves, and flow meters—for methanol batch transportation via refined oil pipelines was thoroughly examined to establish an evaluation strategy from three perspectives: material adaptability, functional adaptability, and safety and environmental protection adaptability. Material adaptability focused on evaluating the service performance and lifespan of anti-corrosion coatings on storage tanks, metallic materials that are prone to corrosion (like carbon steel and cast iron) and in direct contact with the medium, and non-metallic sealing materials exposed to pressurized methanol. Functional adaptability focused on evaluating the floating roof of refined oil storage tanks, the transfer pump’s anti-cavitation performance, and the sealing performance of key equipment. Safety and environmental protection adaptability focused on evaluating the adaptability of the refined oil storage tank breathing system, exhaust gas recovery system, key equipment leakage monitoring system, and emergency response plan in a methanol environment. Results Based on the adaptability evaluation strategy, it is recommended that methanol storage tanks use stainless steel or carbon steel with fluoride or epoxy-modified coatings; sealing components employ polytetrafluoroethylene or other methanol swelling-resistant materials; and transfer pumps and valve bodies be made from 316L stainless steel or other highly corrosion-resistant materials. Storage tanks should feature steel explosion-proof internal floating roofs and multiple sealing systems to enhance airtightness. Transfer pumps require optimized inlet conditions and dynamic pressure/flow regulation algorithms to suppress cavitation and reduce oil mixing during pumping. Valves should incorporate zero-leakage sealing and fire/explosion protection for rapid emergency shutdown. For safety and environmental protection, key equipment safety systems should be improved across material selection, sealing control, leakage monitoring, volatile organic compound (VOC) recovery, and emergency response. Conclusion From the above results, establishing an adaptability evaluation and improvement strategy for key equipment can support methanol batch transportation via refined oil pipelines in China, advance the evolution of oil and gas pipeline systems toward multi-medium and new energy transportation, provide technical guidance for industry standards, and promote sustainable development in the energy sector.

     

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