复合材料修复管体缺陷的影响因素

Influential factors for pipeline defects repairing with composite materials

  • 摘要: 缺陷的存在可能导致管道在运行过程中发生变形、泄漏甚至破裂,复合材料补强修复技术因其安全、方便、快捷的特点已成为石油天然气管道补强修复的主要方法。为确保缺陷修复效果,提升复合材料缺陷修复强度和修复性能,通过有限元模拟和实验室制样测试,结合历年来管道本体缺陷修复工程效果,测试了浸润程度、含胶量、湿度、沙尘等因素对复合材料机械性能的影响,认为浸润程度和含胶量是最主要的影响因素。补强层厚度对管道修复后的强度影响巨大,随着复合纤维材料补强层厚度的增加,管道抵抗破坏的能力增强。

     

    Abstract: When pipelines are in operation, pipeline defects may result in pipeline failures, such as deformation, leakage and even crack. Composite materials based reinforcement and repair technology is currently the principal method for the reinforcement and repair of oil and gas pipelines thanks to its safe, convenient and fast attributes. In order to ensure the best repair effect for the defects and improve the repair strength and performance of composite materials, the factors influencing the mechanical properties of composite materials were tested in terms of numerical simulation and samples preparation test in Laboratory, e.g., wetting degree, gel content, moisture and sandy wind, combined with the effect of repairing engineering for pipeline body defects over the years. It is concluded that wetting degree and gel content are the most important influential factors, and the quantity of reinforcement layers has enormous effect on the strength of repaired pipelines. Damage resisting capacity of pipelines increases with the increasing of the quantity of reinforcement layers which is made of composite fiber materials.

     

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