油气管道在役焊接研究进展

Research progress on in-service welding of oil and gas pipeline

  • 摘要: 油气管道在役焊接是管道修复和抢修的重要发展方向之一, 从在役焊接影响因素和工艺评定两方面介绍了国内外油气管道在役焊接技术的研究进展。根据国内外在役焊接接头出现的失效研究案例, 分析了影响管道在役焊接的主要因素, 认为除烧穿和氢致开裂以外, 介质热分解、管壁渗碳、管壁渗氢、应力腐蚀、疲劳等问题亦应成为焊接工艺评定的主要考虑因素。结合油气管道现场焊接经验, 提出目前管道在役焊接所遇到的预热、层间温度难以达标等问题以及相关的解决方法。

     

    Abstract: In-service welding is one of the most important orientations of repairs of oil and gas pipeline. This paper presents the research progress on in-service welding technique of oil and gas pipeline in China and abroad from two aspects of influencing factors and process assessment. Based the failure cases of in-service welded joints and relevant studies in China and abroad, this paper analyzes the main factors influencing the in-service welding. It is pointed out that, in addition to burning through and hydrogen-induced cracking, medium thermal decomposition, pipe wall carburization, hydrogen permeation, stress corrosion and fatigue should be considered in welding assessment. Some problems in practical in-service welding operations, like preheating and difficulty in reaching the standards of interlayer temperature, and related solutions are proposed.

     

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